Advanced Engineering Design Team
Expertise – Team consisting of experienced tool & die and mold makers utilizing the latest software packages. Designers with extensive experience in developing medical device programs for manufacturing.
Prototyping – Proven prototyping expertise in both injection/insert molded and metal formed products.
Recent projects include components designs for IV catheter systems, surgical blades, needle safety, and cannula safety devices.
Research – Prototyping development using heavily researched scenarios to reduce costs
Confidentiality – Knowledge and understanding of the value of your intellectual property, all tools can be designed and built in house, satisfying the most stringent confidentially requirements.
Material Specialists – Experts in engineered resins, all types of red metals, stainless steels, nickel alloys and exotic materials.
Tooling
Manufacturability – Tools/molds are designed with manufacturability in mind for both metal forming and insert molding.
High Precision – Tools/molds designed to produce components within the strictest tolerances, yet use cost saving technology.
Guaranteed for Life – Tools are built utilizing high tech powered metals and carbide components.
Insert Molding
Fused Technology – Over molded, reel to reel molded programs are planned and designed with the total manufacturing process in mind to maximize manufacturability, cost savings and quality.
Automation – Integrated fully and semi automated system for injection molding, insert molding and reel to reel molding are designed to provide cost savings, quality, and 100 % inspection
100% Quality – Full inspection of components with integrated vision, HI POT resistance/electrical, and sensor systems for both stamping and molding.
Precision Metal Forming
High Speed – Precision miniature high speed stampings utilizing state of the art Bruderer presses, ranging from 20 to 90 tons and stamping metals from .002”
In line Inspection – 100% in line quality inspection using automated vision and sensoring systems
Assembly & Secondary Processes – component welding capability, assembly, heat treating,
tumbling, passivating, plating and welding